Fiveable

๐Ÿค–Robotics Unit 14 Review

QR code for Robotics practice questions

14.2 System design and component selection

๐Ÿค–Robotics
Unit 14 Review

14.2 System design and component selection

Written by the Fiveable Content Team โ€ข Last updated September 2025
Written by the Fiveable Content Team โ€ข Last updated September 2025
๐Ÿค–Robotics
Unit & Topic Study Guides

Robotic systems are complex machines that combine hardware and software components. From mechanical structures to microcontrollers, each element plays a crucial role in creating a functional robot. Understanding how these parts work together is key to designing effective robotic systems.

Selecting the right components is vital for a robot's performance. Actuators, sensors, and controllers must be chosen based on project requirements and constraints. Materials also play a significant role, affecting a robot's strength, weight, and durability. Proper documentation through schematics and diagrams ensures clear communication of the system's design.

System Architecture and Component Selection

Architecture of robotic systems

  • Hardware components form physical structure and functionality
    • Mechanical structure provides framework and support (chassis, joints, linkages)
    • Actuators generate motion and force (DC motors, servos)
    • Sensors gather data about environment and robot state (cameras, encoders)
    • Power supply delivers energy to components (batteries, power converters)
    • Microcontrollers or single-board computers process information and control system (Arduino, Raspberry Pi)
  • Software components enable robot intelligence and control
    • Operating system manages hardware resources and provides interface (Linux, RTOS)
    • Middleware facilitates communication between software modules (ROS)
    • Control algorithms regulate robot behavior and motion (PID, adaptive control)
    • Perception algorithms interpret sensor data (computer vision, SLAM)
    • Planning and decision-making modules determine robot actions (path planning, task scheduling)
  • System integration connects hardware and software
    • Communication protocols enable data exchange (I2C, CAN, Ethernet)
    • Interfaces bridge hardware and software components (device drivers, APIs)
  • Modularity and scalability considerations allow for future expansion and upgrades
  • Fault tolerance and redundancy ensure system reliability and robustness

Selection of robotic components

  • Actuators generate motion and force
    • Electric motors convert electrical energy to mechanical motion (DC, stepper, servo)
    • Hydraulic actuators use fluid pressure for high-force applications
    • Pneumatic actuators employ compressed air for lightweight, fast motion
    • Selection criteria include torque, speed, precision, and power consumption
  • Sensors gather data about robot state and environment
    • Proprioceptive sensors measure internal robot state (encoders, IMUs)
    • Exteroceptive sensors detect external environment (cameras, LiDAR, ultrasonic)
    • Selection criteria include accuracy, range, resolution, and update rate
  • Controllers process information and control system
    • Microcontrollers offer low-power, embedded control (Arduino, STM32)
    • Single-board computers provide higher processing power (Raspberry Pi, Jetson Nano)
    • Industrial PLCs ensure reliability in harsh environments
    • Selection criteria include processing power, I/O capabilities, and real-time performance
  • Project constraints influence component selection
    • Budget limitations affect component quality and features
    • Size and weight restrictions impact component choices and design
    • Environmental conditions determine component durability (temperature, humidity, vibration)
    • Power consumption requirements influence energy efficiency of components

Materials for robotic construction

  • Common materials in robotics offer various properties
    • Metals provide strength and durability (aluminum, steel, titanium)
    • Plastics offer lightweight and cost-effective options (ABS, PLA, PETG)
    • Composites combine strength and low weight (carbon fiber, fiberglass)
  • Material properties affect robot performance
    • Strength-to-weight ratio determines structural efficiency
    • Stiffness and flexibility impact robot dynamics and control
    • Thermal properties influence heat dissipation and operating temperature
    • Electrical conductivity affects shielding and grounding requirements
  • Manufacturing considerations impact material choice
    • Machinability determines ease of fabrication
    • 3D printability enables rapid prototyping and custom parts
    • Availability and lead times affect production schedules
  • Cost analysis evaluates economic feasibility
    • Raw material costs vary widely between options
    • Processing and fabrication costs depend on material properties
    • Long-term durability and maintenance costs affect overall expenses
  • Environmental impact and sustainability influence material selection

Schematics of system interconnections

  • Types of diagrams illustrate different aspects of system design
    • Block diagrams show high-level system structure
    • Circuit schematics detail electrical connections
    • Wiring diagrams illustrate physical cable routing
    • Data flow diagrams represent information exchange
    • Software architecture diagrams depict code structure
  • CAD software enables mechanical design visualization
    • 3D modeling tools create detailed part and assembly models (SolidWorks, Fusion 360)
    • 2D drafting tools produce technical drawings (AutoCAD)
  • Electrical design tools facilitate circuit creation
    • PCB design software layouts circuit boards (KiCad, Altium Designer)
    • Circuit simulation tools analyze electrical behavior (SPICE)
  • Software design tools aid in code organization
    • UML diagrams represent software structure and behavior
    • Flowcharts visualize algorithms and processes
  • Documentation standards ensure consistency and clarity
    • IEEE standards guide diagram creation
    • IEC standards define schematic symbols and layouts
  • Version control and collaboration tools manage design files